What Does A Ceramic Blanket Do: 3 Beneficial Properties

What does a ceramic blanket do?

 

If you are looking for an item that will protect your equipment from the effects of the high-temperature operation, having a ceramic blanket is a must!

 

There is a guaranteed improvement in efficiency that can be observed in the long term.

 

Ceramic blankets also have excellent strength, which makes them able to protect your equipment.

 

Continue to browse this article as we mention what a ceramic blanket is, its properties, and how you can avoid its deformation.

 

what does a ceramic blanket do

What Is A Ceramic Blanket?

A ceramic blanket is known for its ability to provide exceptional handling strength in protecting high-temperature insulation applications.

 

They are binder-free and re needled. It is offered in three standard grades such as the commercial, high purity, and zirconia grade.

 

These three are all lightweight and are thermally efficient materials.

 

They are known for having the advantage of complete resistance to thermal shock and low heat storage.

 

It also varies in dimensions, temperature settings, and different applications.

 

There are specific ceramic blankets, like those made from polycrystalline mullite wool, that do not have binders, additives, or shot content.

 

It is famous for being resistant to corrosive agents in both reducing and oxidizing temperatures.

 

Ceramic blankets manufactured from this type of wool are highly specialized for equipment that require extreme temperatures.

 

Ceramic blankets made from wet wool are composed of inorganic bonding agents.

 

To retain its wet binder during shipping and storage, it is placed in a transparent polyethylene bag.

 

It is manufactured for complex insulating shapes under high hot gas velocities.

 

Its outcome leads to flexible insulation that forms complex shapes and uses air dry to form a rigid, complex structure.

 

As time goes by, ceramic blankets aim to develop much broader applications with the help of innovation and technology.

 

If the production and usage are good in processing and preservation, the blanket will achieve the best high-temperature resistance performance.

 

What Does A Ceramic Blanket Do?

Ceramic blankets are made of pure materials at a high temperature, which is the foundation for their insulation capacities.

 

Because of the following properties, it has become famous as a must-have material for manufacturing companies.

 

Heat resistant

Organic adhesives are not used in ceramic blankets.

 

The surfaces are smooth because of the high temperatures used, which fuses the bonds of the material.

 

It allows the blanket to prevent the absorption of heat and resist high temperatures.

 

It can also absorb other impacts which are forceful such as sound or even projectiles.

 

Lightweight

Being light-weighted is another property of a ceramic blanket due to its fibrous construction.

 

This makes the blanket flexible and can easily adjust to the shapes and surface of the equipment that needs to be protected.

 

There is a ceramic fiber that can provide the needs for the required thickness and design.

 

It will be based on the density of the fabric and the pressure it can withstand during its service life.

 

Multi-use capacity

Aside from the previously mentioned properties, ceramic blankets are also used for generators, furnaces, boilers, kilns, and turbines.

 

The blanket can also be cut up and attached as seals, insulators, or gaskets for specific purposes in smaller applications.

 

It is referred to as a do it all kind of material because aside from being heat resistant. It is also soundproof and projectile-proof.

 

The blanket provides little to no issue because of its property of being lightweight when installing.

 

It also provides the ideal insulation capacity in large and small applications or equipment.

 

These properties make a ceramic blanket admirable for any manufacturing company to acquire this and utilize its benefits.

 

How to avoid the deformation of a ceramic blanket?

Every material needs the proper way to keep and maintain its best quality to offer.

 

Deformation can happen on your ceramic blanket, but it can be prevented. As the saying goes, “prevention is better than cure.”

 

You need to reduce the moisture content of your ceramic blanket and reduce its weight by distributing it evenly.

 

Stack it horizontally and ballast after pressing. The ceramic blanket’s direction must be parallel to the substrate where there is less swelling direction.

 

It would be best to remember that the central portion should be loose when the blanket is already stuck.

 

To maintain the softness of the layer and improve hot-pressing conditions in production, you must reduce the amount of urea-formaldehyde resin.

 

Lastly, to save your ceramic blanket, the environment must be dry, not humid, and there is no water.

 

During rainy days, buildings tend to become watertight, and there is now water seepage which can keep the indoor environment dry.

 

If your ceramic blanket meets the water, it will deform because the hardness immediately becomes low.

 

Conclusion

Ceramic blankets have high strengths, excellent support force, and superior high-temperature performance.

 

However, what does a ceramic blanket do? It is usually required for high-temperature refractory products because it serves as protection.

 

There are many benefits and properties which are utilized by manufacturing companies.

 

It is heat resistant, light-weighted, and has multiple use capacities.

 

It would be best if you also kept in mind that ceramic blankets can be deformed, so it is essential to know how they can be prevented to maintain their best performance.

how to machine quilt a baby blanket

How To Machine Quilt A Baby Blanket: Basic 3-Step DIY Guide

Babies love soft things. If you’re a quilter with a little one, it’s essential to know how to machine quilt a baby blanket for them to snuggle with.

You’ll need a sewing machine, quite a few fabrics, and some patience. If all goes well, your baby will bask in the comfort of a newly quilted blanket in no time.

 

How Do You Machine Quilt A Baby Blanket?

Whether it’s your first time quilting or you need a recap, you need to invest in different fabrics for all the blanket parts.

To start, you’ll need the main fabric that will serve as the centerpiece of the blanket. Regarding measurements, the average starting size for a baby blanket is 40 to 42 inches, so you need the fabric to measure around this range.

You’ll also want a fabric for the backing or reverse side. The material will serve as a good complement for the main design or pattern. Measurements around 1 and ¼ to 1 and ½ yards should suffice.

Next is a binding fabric. This material will help hold the blanket together. You’ll need around 1/3 to ½ yard of this.

You’ll also need batting. The purpose is to ensure the blanket is soft and comfy on the inside.

Forty-two inches is a suitable measurement. Remember, the quality depends on the material, so decide what kind of batting will suit the baby. Last but not least, you’ll need pins, of course.

You might be thinking of pre-washing the fabrics before you start the project. It’s a good idea, no doubt, but many high-quality fabrics are color-safe. You won’t have to worry about pre-washing too much.

 

Step #1: Sandwich the materials

Start with the backing fabric. You probably have already noticed that its size is slightly bigger than the main fabric.

The reason for this is you start machine quilting from the blanket’s top, and everything beneath can move a bit during the process. If your backing is bigger than everything else, it won’t come off smaller than the front by mistake.

Lay the backing flat on the floor. When it’s all smoothed out, place the batting in the center. Repeat this with the main fabric.

Make sure they’re all appropriately centered. You should be able to see all three layers of this “fabric sandwich.”

From here, you can use pins to keep them in place.

 

Step #2: Stitch the layers

At this point, you can now let the machine do the work. Stitching is also the part where you get creative.

It may seem like you’re just trying to stitch the three layers together at first glance. However, the beauty of quilting comes in here as you can decide how the stitches will look on the quilt. This kind of creative control is why there are many ways to stitch a quilt.

When you’ve finished stitching, you don’t stop there. Remember the binding fabric?

 

Step #3: Bind the quilt

Binding is a rather tricky task. With a bit of patience, you’ll get the whole blanket finished and looking good.

Cut out the binding fabric into strips that measure 2 and ½ inches x the width of the blanket. Sew all the strips together by the shorter sides. Fold the result in half and press it down.

You can start pinning the binding on the blanket starting from the middle of one side. Make sure to place the binding on the front side. Start gradually pinning the binding to the side of the blanket.

When you reach a corner, stick a pin and fold the binding 45 degrees opposite the adjacent side. Fold it back into itself so that it aligns with the adjoining side and stick another pin. You should see a triangular flap on the corner.

When you reach the starting point, take both ends of the strips and fold the ends down. Don’t forget to pin both folds down.

Make sure the two ends still meet. You may want to press this part with an iron to make the folds crease.

Cut off any excess to about ¼ inch from the folds. Take off the pins, match the strips’ right sides, fasten with a pin again, and sew a seam on the crease. Open the fold, press it down, refold it, and pin it back again.

Now you can start sewing the binding in place. Start sewing with a ¼ inch allowance, removing pins as you go.

When you get to the flaps, stop when you’re ¼ inch away. Rotate the blanket and make sure the flap is in the opposite direction. Sew the next seam by the edge of the last side.

Once you’ve finished sewing, fold the binding over to the back. At this point, you’ll have to sew it to the backing by hand.

There you have it! Once you see how the blanket has turned out, you can congratulate yourself for a job well done.

 

Conclusion

Quilting sure is challenging, but who doesn’t love a challenge? It’ll be worthwhile once the lucky recipient feels nice and cozy rolling around in it. Now that you know how to machine quilt a baby blanket, your little one will be in for a treat!

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