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How To Stuff A Pillow With Polyfill. Best Guide

If you want to know how to stuff a pillow with polyfill, it will only take you three steps, and you’re done. The trend of making your own pillow is on the rise because it allows users to customize their pillows accordingly. However, choosing a filling can be overwhelming, especially if it’s your first time hearing polyfill. 

Polyfill is a popular polyester pillow filling. It offers an excellent structure to the pillow to provide you comfort and support. This article will discuss how to achieve the best pillow form by filling it with polyfill. 


Easy 3-Step Guide For Stuffing A Pillow With Polyfill


Step #1. Preparation

Stuffing a pillow is a quick and straightforward job, but you have to be prepared to avoid drawbacks. For example, plan how firm you want your pillow to be or what size you’re aiming for. The good thing with stuffing pillows yourself is you can customize them easily, even if you’re not filling a basic square pillow. 

Then you can prepare the stuffing tool as well. Tools will be useful, especially when you’re stuffing a pillow with crevices or corners that are hard to reach. For example, the brand responsible for the popular Poly-fil, Fairfield, includes a unique stuffing stick. 

Otherwise, you can improvise with household items for filling the pillow. They include pencils, chopsticks, and wooden spoons. Select a tool that would be convenient for your project. 


Step #2. Stuffing

The second step is stuffing the pillow itself. Get a generous amount of polyfill and pull it apart to loosen clumps. You want to make sure that there are no clumps, so continue pulling it apart as needed. 

Once you have the filling, work your way from the inside to the outside. What this means is to stuff at the corner farthest from the opening. This way, you can ensure that there will be no hollow spaces in the pillow. 

Firmly push the polyfill into the corner until you can see the plumpness from the outside. You may need to add or reduce the amount until the pillow is well-stuffed. A useful tip to avoid clumps is to work them inside and add smaller amounts of polyfill to ensure firmness. 


Step #3. Closing the pillow

Continue stuffing until you’re close to the pillow’s opening, and you have achieved your ideal loft and firmness. Check the pillow from the outside to ensure no adjustments are needed before sewing the opening shut. You want short and small stitches to avoid having the polyfill stick out of the seam, and it will also help to hold the fill while sewing to end up with a smooth and snug pillow.    


What Is Polyfill?

Polyfill or polyester fiberfill is a typical stuffing for pillows. Some brands like Poly-fil uses 100% polyester, but some polyfills are blended to achieve specific finishes for pillows. You’ll find different kinds of polyfills in the market, and nowadays, there are even sustainable options, adding bamboo and corn sugar fiberfill. 

What makes polyfill a widespread pillow stuffing is it’s relatively affordable, easy to clean, and lightweight. Side by side, a polyfill pillow feels the same as down pillows. You can even make it adjustable by being creative and creating an interior case for the polyfill. 

But unlike bamboo pillows that use bamboo stuffing, polyfill pillows are not as breathable. It tends to retain heat, and over time, polyfill pillows form lumps or flatten. To avoid this, consider having a separate interior case for the fill so you can add polyfill later on. 


How To Make A Polyfill Pillow

Now that you know how to stuff a pillow with polyfill, it would be useful to understand how to make a simple pillow. Simply cut two fabric pieces of your choice with an allowance of at least two inches from the size of the finished pillow. This means they should be two inches wider and two inches longer than the size you want to achieve. 

Sew the fabric pieces with right sides together while leaving a 7-inch opening on one side and a half an inch allowance for the seam. Afterward, cut two more fabric pieces with an inch of allowance than your intended pillow size. Sew them together with the same seam and opening allowance as before, and then you can turn the case right-side-out for stuffing. 

Follow the discussed guide for stuffing with polyfill, and then you can sew the opening after turning the opening edges over half an inch. Insert the filled case into the pillow fabric opening and sew the opening shut. You can modify this guide as needed, depending on the pillow you need.



Polyfill pillows feel similar to down pillows, and you can even make one yourself. If you can make a pillowcase, you can learn how to stuff a pillow with polyfill in three quick steps. Start stuffing at the farthest end from the opening using the loosened filling. 

Add or remove the filling as you go until you achieve your desired loft and firmness. Then, sew the pillow shut using small stitches to prevent the filling from spilling in the seams. You can choose from various polyfill types in the market and create your pillow to achieve the best sleeping experience. 


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How To Make A Pillow With Piping And A Zipper

How To Make A Pillow With Piping And A Zipper

Those interested in learning how to make a pillow with piping and a zipper only need three steps. You can choose to make a pillow with cording and an invisible zipper, but the technique below is a more straightforward way to add definition to your throw pillows. Don’t be intimated with the details because even those without any experience with sewing pillows can create an eye-catching throw pillow. 

But why bother with piping? Adding this nifty detail creates more definition to your pillow. This guide will also teach you how to add a zipper for a more convenient closure style. 


How To Make A Zippered Pillow With Piping


Step #1. Make the pillow

The first step is to construct your pillow according to the size you want. Since it will look best fluffy for a typical decorative pillow,  you can cut your fabric according to the exact pillow dimensions. On the other hand, you can cut the fabric pieces an inch bigger than your pillow dimensions if you don’t want an overstuffed finish. 

Compared to a fully closed pillow without a zipper, you want to cut the back piece of fabric to be an inch longer on one side for the zipper. Once you have the fabric pieces to construct your pillow, you want to serge their edges before putting the zipper in. Finally, lay the two fabric pieces where the smaller ones are right side down and their long sides aligned, and the right sides facing. 


Step #2. Add a zipper

What size of the zipper should you use? You want a slightly shorter zipper than your finished pillow, then center it at the edge of the fabric. To guide yourself in stitching, mark a line from the zipper’s edge to the fabric’s edge at half an inch from the top edge on each side of the zipper. 

You can sew by hand or use a machine along the line with a straight stitch and make basting stitches at the top between the two lines you made. Open the seam and iron it before pinning the zipper face down and sew its sides with a straight stitch. You can then rip the basting stitches with a seam ripper so that you can unzip the zipper underneath halfway. 


Step #3. Place the piping

After you finished the zippered pillow, you can pin the piping around the edge of the pillow front with the piping facing right side down. Round the corners by clipping their edges and align the cords, so they meet before basting in place. Flip your pillow right side up and pin the front side to make it easier for you to see where you basted. 

Sew the two sides together and trim your edges to finish your pillow. You can flip it inside out and check it for points that may fray. Add some fabric adhesive to these areas, and you’re done!


How To Make An Envelope Pillow With Piping

Perhaps you prefer a pillow with an envelope closure instead of a zipper for quicker removal. For this pillow type, it’s also easy to add piping to make the finish more professional-looking. Start by cutting your front piece and two back pieces on the fabric.  


Step #1. Prepare the fabric pieces

Remember that the back pieces will become your envelope closure by overlapping them. Their dimensions have the same width as the pillow form, and their height will be ¾ of the pillow’s height. As for the front fabric piece, it should have the same dimensions as the pillow. 


Step #2. Make the piping

What about the fabric for the piping? The width of the strips will be cording’s width plus seam allowance multiplied twice. The length, on the other hand, should be enough to go around the pillow.

Place the cording in the middle of a fabric strip and fold it in half before sewing down its full length. Attach it to the front pillow piece’s bottom panel and make a stitch two inches from the end of the piping. Sew around the curve and adjust the fabric as you go until you are close from the beginning. 


Step #3. Construct the pillow

Let the cording ends meet to finish sewing, and you should be ready to make the envelope pillow itself. Pin the back pieces to the front piece and sew with half an inch of the seam allowance. Trim the corners and turn the pillow right side out to finish. 


Why Add Piping To A Pillow?

As you have read, adding piping to zippered and envelope pillows are relatively straightforward. But why should you bother attaching this detail? The quick answer is this simple addition enhances definition and style to the finish. 

Your decorative pillows will look more refined because of the added body from the cord covered in fabric. The process is quite simple anyway, and you can experiment with the colors and fabric designs to add. The key is to master how to let the cording ends meet smoothly. 



Sewing a pillow is relatively easy, so why not add more details and improve it more? If you’re interested, you can quickly study how to make a pillow with piping and a zipper. The zipper makes cover replacement easy, and the piping enhances the pillow’s features, especially for decorative purposes.

The guide above teaches you how to make a zippered pillow and how to add piping afterward. You can sew with a machine or by hand to make straight stitches and baste stitches. And before you know it, you just made a zippered pillow with piping!

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